Stacked brush discs for steel strip cleaning, polishing and surface conditioning. Custom brush discs and roll assemblies made to your drawing, with bulk supply for OEM and replacement orders.
Send Your Brush Roll DrawingA disc-type brush roll, also called a disk brush roll or stacked disc brush roll, is a cylindrical brush assembled from individual brush discs along a shaft. Each disc carries outward-facing filament bundles; together, the discs create the working face that contacts the strip or sheet.
In this construction, filaments are secured through holes in metal plates. The plates are stacked and retained to match the required face length, brush density and machine interface.
A spiral-wound brush roll uses a continuous helical strip rather than separate stacked discs. Choose the construction for the required contact pattern and replacement method.
Explore Custom Cylinder Brushes
Available as individual discs, complete stacks or brush roll assemblies. Full-circle discs normally need access from a shaft end; they do not install around a shaft like split-core brushes.
Replacement discs matched to the existing shaft and brush specification. Partial replacement requires a shaft and retaining design that can be disassembled. Uneven wear may make a complete matched stack more suitable; agree any final trimming or inspection requirements for the assembly.
Matched sets of brush discs for the required working face length.
Brush discs assembled with a shaft and end fittings to the agreed drawing.
Individual brush discs are stacked along a shaft to form a complete brush roller. The number of discs, spacing and filament arrangement can be customized to achieve the required working width and brush density.
We supply individual replacement discs, matched disc sets or fully assembled brush rollers based on your equipment drawings and specifications.
We provide nylon filaments containing abrasive particles, arranged in bundles on the metal brush discs.
Common filament diameters: 0.25, 0.3, 0.4, 0.5, 0.6, 0.8, 1.0, 1.2, 1.6 and 2.0 mm.
Abrasive type, grit, filament diameter, nylon grade and trim are selected for the workpiece, required finish and wet or dry conditions.
The binding wire that secures the bundles to the plate is a retaining component; it does not mean the roll uses exposed steel-wire fill.
Review abrasive filament brush rollersMaterial selection depends on temperature and chemical contact at the brushing station, not simply the name of the process line.
Send your disc or complete-roll drawing, required quantity, and whether you need individual discs, a complete stack, or a roll assembly. We'll review the drawing and clarify any missing details.