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Custom airport runway brush cassettes operating on wet pavement

Custom Airport Runway Brush Cassettes

Replacement brush cassettes for airport runway sweepers and snow-clearing brooms. Produced from a confirmed cassette profile, core layout, machine reference, drawing, or approved sample for complete refill sets and repeat bulk orders.

Steel wire and polypropylene cassette constructions are available with supplier-confirmed straight or crimped fill. Alternating fill sets require the approved core layout and sequence.

Send Your Cassette Drawing

Reusable Core Replacement

What Is an Airport Runway Brush Cassette?

An airport runway brush cassette is a removable linear brush element installed in a track or holder around a reusable broom core. Multiple cassettes form the working face of the large rotary brush used on airport runway sweeping and snow-clearing equipment.

When the fill wears, compatible cassettes can be replaced while the approved core remains in service. This makes the cassette a repeat replacement component rather than a complete roller brush.

Airport runway cassette brush elements arranged for installation in a reusable broom core
Steel wire airport runway brush cassettes installed around a reusable broom core

Material & Construction

Airport Runway Brush Cassette Fill Options

  • Steel wire for approved applications requiring more aggressive contact with ice, compacted residue, or demanding winter conditions
  • Polypropylene (PP) for snow, slush, water, and loose-debris sweeping where flexible recovery and throwing action are required
  • Straight fill for the specified cassette and core construction
  • Crimped fill where the approved design requires a denser or more distributed working face

Where the approved core uses alternating PP and steel cassettes, provide the required sequence and piece count before quotation.

Selection depends on the material being cleared, pavement, weather, wire or filament diameter, trim length, density, cassette arrangement, brush pressure, rotational speed, and required throwing action. One construction should not be assumed suitable for every airport or season.

Compatibility Review

Match Your Existing Core and Refill Set

We can produce individual replacement cassettes, row or track quantities, and complete refill sets. Machine models help start the review, but profiles and set quantities may vary by core configuration and equipment revision.

Supply Options

  • Individual damaged-cassette replacements
  • Row or track replacement quantities
  • Complete refill sets for one confirmed core
  • Approved alternating PP and steel sets
  • Repeat batches with order-specific identification and packing

Details to Confirm

  • Machine make and model
  • Existing part number, drawing, or sample
  • Cassette length and base profile
  • Core length, diameter, rows or tracks
  • Fill material and complete-set quantity

We can produce 86-piece, 88-piece, and other complete-set configurations according to the approved core record. Final quantity depends on the core and replacement procedure.

Airport runway brush cassettes prepared for complete-set bulk replacement supply

Equipment Identification

Common Airport Runway Sweeper Model References

The following equipment names are useful identification references. Final fit still requires a confirmed cassette profile, core record, drawing, or approved sample.

Airport runway sweeper cassette brush installed on runway maintenance equipment

Aebi Schmidt

CJS 420, CJS 490, CJS 914, TJS 420, TJS 560, TJS 630, TJS-C 420, TJS-C 560, TJS-C 630, MB3, MB5, and MB5C

Boschung

Jetbroom 4000, Jetbroom 9000, Jetbroom 10000, Jetbroom 10000 T, and older CB-90 equipment

Øveraasen

RS 100 Canuck, RS 200, RS 400, RS 600, RSC 250, and RSC 400

Vammas

SB 3600-5, SB 4505, SB 5505, SB 6, SB 7, PSB 5500-5, and CSB 3600-5

Oshkosh

H-Series equipment with the XF broom

Other installed or legacy references

Bucher / Schörling P17 or P-17C, Schmidt B-17, Küpper-Weisser K-3200, Fresia F2000 series, and Zaugg P21 series

All equipment names are identification references only. Brushcustom is not affiliated with or authorized by these manufacturers.

Brush System Selection

Cassette and Wafer Systems Are Different

Brush cassettes are removable linear elements installed in tracks around a compatible core. Wafer brushes are circular rings or sections stacked along a core. Their dimensions, mounting, replacement process, and refill quantities are different, so send the existing brush type and core details before requesting a replacement.

View custom sweeper brushes and wafer brush options

Purchasing Questions

FAQ

What information is required to match an existing runway brush cassette?

Provide the machine make and model, existing part number or approved sample, cassette length and base profile, core dimensions and rows or tracks, fill material and pattern, and pieces per refill. A model name alone does not confirm fit because cores and part revisions can vary.

Can you supply a complete or alternating PP-and-steel refill set?

Yes, after the core layout, cassette count, material sequence, and construction are confirmed. We can produce 86-piece, 88-piece, and other complete-set quantities against an approved core record, drawing, or sample.

Can the cassettes be replaced without removing the broom core?

Many cassette systems allow the brush elements to be changed while the reusable core remains in its service position. The removal sequence and locking method depend on the equipment, so follow the machine manufacturer's maintenance and safety instructions.

Will an aftermarket cassette preserve the equipment or core warranty?

Warranty conditions depend on the equipment, core, supplier, and contract. Confirm that an alternative replacement is permitted before ordering. Equipment names on this page are identification references; Brushcustom is not an authorized replacement source unless written authorization exists.

Custom Production Review

Need Airport Runway Brush Cassettes in Bulk?

Send your drawing, approved sample, part reference, core configuration, fill requirement, pieces per complete refill, and order quantity for a custom production review.

Send Your Cassette Details