Custom cylinder and roller brushes for cleaning, conveying, and surface treatment, made to fit your OEM or replacement equipment.
Request a QuoteA cylinder brush, also called a roller brush, is a rotating brush built around a shaft or core. Its working face contacts a product, belt, panel, or part for cleaning, conveying, wiping, or surface conditioning.
Choose the construction by the required contact pattern, working-face density, machine interface, operating conditions, and replacement method. Fill material is then selected separately for the workpiece and process duty.
Individual filament or wire bundles are staple-set or anchor-set into drilled holes in a plastic or metal brush body.
Brush strip is wound onto a tube or core to create open or dense helical contact for long working faces and continuous process lines.
Replaceable brush segments or stacked brush discs build the required working face while simplifying installation and worn-section replacement.
Straight, staggered, chevron, and helical row layouts can all be customized to the approved drawing. For staple-set or anchor-set cylinder brushes, tuft-hole position controls surface coverage, debris release, contact sequence, and product movement.
Straight Rows — Uniform contact across the brush face.
Staggered Rows — More even coverage with reduced open gaps.
Chevron Pattern — Directs material toward the center or sides.
Helical Tuft Rows — Individual tuft holes follow a helical path for progressive contact along the working face; this is different from a strip brush wound around a core.
Select the fill and core materials for the workpiece, cleaning duty, and operating environment.
Nylon (polyamide) is used for washing, wiping, conveying, and product contact. Food-grade options and fine filaments down to 0.05 mm are available for applications such as glass cleaning and other sensitive surfaces. Food-contact suitability applies to the specified material grade and contact conditions; it is not blanket certification of the complete roller.
PP filament is commonly used for wet cleaning, produce washing, conveyor contact, and chemical-exposure applications where low moisture absorption and practical wear life are required.
Silicon carbide or aluminum oxide abrasive nylon is used for deburring, conditioning, polishing, and surface preparation. Abrasive filament from Hahl, Germany, is available. Grit selections include 80, 120, 180, 240, 320, 360, and 600, depending on the abrasive system.
Abrasive filament brush rollers
We can manufacture custom tufted or spiral-wound cylinder brushes with carbon steel wire, galvanized steel wire, 304 stainless steel wire, or copper-coated steel wire. Carbon steel wire is not the default choice for stainless workpieces where ferrous contamination must be avoided.
Tampico, horsehair, pig or boar bristle, and ostrich feather are available for softer polishing, waxing, dust removal, liquid retention, or antistatic surface cleaning.
Roller bodies and mounting components can use engineered plastic, stainless steel, galvanized steel, or brass according to the construction, shaft interface, load, washdown, and corrosion requirements.
Segmented and split designs simplify installation and worn-section replacement. Repeated modules can also build a longer working face.
Toothed replaceable sections connect into a continuous brush face and are secured with end collars.
Interlocking quick-snap modules support faster assembly, replacement, and adjustment of the working face.
Square-bore sections provide positive location and stable drive when assembled on a matching square shaft.
Split-core and semicircular brush bodies install around an existing shaft, reducing disassembly where bearings, drives, or surrounding machine parts make full roller removal difficult.
Individual brush discs are stacked side by side to create the required face length and density for steel strip, sheet cleaning, polishing, and deburring lines.
We manufacture cylinder brushes for washing, cleaning, deburring, conveying, surface finishing, and equipment-specific contact. Brush construction, fill, face pattern, working diameter, and mounting are customized to the process and machine.
Cylinder brushes wash, peel, polish, wax, guide, and transfer fruit, vegetables, and other food products. Fill and brush-body materials are selected according to the product-contact and washdown requirements.
Custom cylinder brushes for cleaning, deburring, polishing, and surface conditioning of metal parts, sheet, strip, and profiles. Brush construction and working material are selected to match the workpiece, required finish, and operating conditions.
Steel-wire or abrasive-nylon roller brushes texture wood grain, remove loose fibres, sand or denib surfaces, and prepare boards, flooring, panels, and components for finishing.
Cylinder brushes remove carryback and loose debris from conveyor belts. They can also clean, guide, support, or separate products at defined positions on packaging and material-handling lines.
Soft-filament cylinder brushes remove dust and loose contamination from solar modules in robotic, rail-mounted, and vehicle-mounted cleaning systems. Brush contact is matched to the equipment and module-cleaning requirements.
Custom roller brushes provide repeatable cleaning contact in floor, glass-roof, greenhouse, facade, aircraft, and other automated washing equipment. Diameter, fill, face pattern, shaft, and mounting follow the machine design.
Complete roller assemblies and replacement brush sections can be made for automatic cow grooming and livestock scratching equipment. Working diameter, fill stiffness, shaft construction, and mounting are matched to the machine.
Each order is packed according to brush size, weight, and quantity. Long rollers, brush sections, and batch shipments are secured in wooden cases for transport.
Send a drawing or measured sample with the main operating details. Minimum order: 2 cylinder brushes. Production lead time: 15 days after order and specification confirmation, plus shipping time. Large-volume production is supported for OEM and replacement projects.
Send your requirements here. Drawings and photos are optional.